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What is Laminate Flooring ?

Laminate flooring is a tongue and groove interlocking flooring system that comes in either planks or squares. All of these floors have a wearlayer, a decorative print film layer, an inner core structure, and some type of backing support layer. The decorative print film layer is either fused or glued to the inner core. The print film can be a photo of any real floor. The wearlayer is applied to the decorative print layer to protect the pattern. Melamine resins are the main component of the wearlayer. The melamine surface gets its incredible durability from aluminum oxide. Aluminum oxide is almost as hard as diamonds and provides unsurpassed wear and stain resistance.

This image shows the cross section of a laminate flooring plank.

A cross-section of a laminate flooring plank

Backing - is usually a melamine plastic layer used to give additional structural stability and added moisture protection to the planks.

Core - generally made from high-density fibre board (HDF), particle board, or plastic, the core adds impact resistance, and forms the tongue and groove locking system. Melamine plastic resins are also impregnated in the core by some of the manufacturers to improve the moisture resistance of the core.

Melamine - is a plastic-type resin used throughout the construction process to add durability, and stability to the laminated planks.

Print Film - which is also called the decorative layer gives the floor the appearance of a real hardwood or tile. Some manufacturers, like Mannington, have been able to duplicate the old wood floors found only in some old historical buildings.

Wearlayer - is a tough clear melamine layer with aluminum oxide particles. When fused together with heat and direct pressure to the core the wearlayer becomes an incredibly hard, durable finish. The resin-filled wearlayer is so dense it becomes extremely difficult to stain, scratch, or burn.

Underlayment - is a clear thin plastic sheet that is installed over the substrate before the laminate floor is floated. The plastic sheet helps the laminate floor to float freely above the substrate.

What is Laminate Flooring ?


There are basically two types of laminate floors as far as the construction is concerned. A direct pressure laminate and a high pressure laminate. The difference appears to be in the process of attaching the materials to the core. The direct pressure laminate is an extended one step process, whereby all the layers are fused directly to the core at the same time, and impregnated with aluminum oxide/melamine resins using heat and pressure. The direct pressure process is used by Witex. On the other hand, the high pressure laminates are a two step wear layer process used by Quick-Step. First the craft paper type sheets are glued together along with the print film, then this is glued to the core, and everything is bonded together under pressure. Both types of laminate flooring make an extremely hard surface that resist scratching, denting, sunlight fading, and even cigarette burns!


All laminated flooring consists of four main components that are bonded together. A wear resistant decorative surface made of resin based melamine/aluminum oxide. This material is bonded to a moisture resistant wood composition based core. A balancing backing is bonded to the underside of the core. On the top is a clear cap sheet of Aluminum Oxide, which provides the protection and stain resistance.

Most of the cores are made of high density fiberboard ( H.D.F.) saturated in resins to make them extremely hard. This allows the planks to be cut with a tongue and groove for ease of installation. Although the core materials are saturated in resins, planks can still swell from excessive amounts of moisture.

Underneath the core lies another layer, which  helps to stabilize the entire plank and in most cases acts as another barrier from moisture trying to enter from below.  Some flooring manufacturers make this bottom layer ( or Counter Balance Layer from Melamine) Most manufacturers saturate this bottom layer with resins to resist moisture, as well as, make the product more dimensionally stable.

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